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Copper Nickel Welding Rods

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Copper-Nickel, Cu7061, CuNi10, SG-CuNi10Fe, Welding Wire CuNi 90/10 Filler Wire, Cu Ni 90/10 Welding Filler Wire, 90/10 Cupro Nickel Filler Wire, Cu-Ni 90/10 Filler Wire, Cupro Nickel 90/10 Filler Wire Manufacturers, Cupro Nickel 90/10 Welding Wire, Cupro Nickel 90/10 Filler Wire Supplier, Copper Nickel 90/10 Welding Rods Supplier in Mumbai, India.

Overview

Dhodi Metal Industries Manufacturer & Suppliers of Copper-Nickel (Cu-Ni) Welding rods which are specialized consumables used in welding copper-nickel alloys, which are commonly chosen for their high corrosion resistance, particularly in marine environments. These alloys are widely used in applications like shipbuilding, desalination, offshore oil and gas, and cooling systems.

Our Copper Nickel (CuNi) welding rods are precision built to deliver peak performance in both TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) welding applications.

Additionally, these rods are very resistant to corrosion and biofouling in seawater. Copper Nickel Tig Welding Rods have been successfully utilized in seawater for more than 50 years. Cupro Nickel Tig Rod’s molecular formula is CuNi. Its annealed tensile strength is 52000 psi (359 MPa), and its rolled-H04 (for flat items) or hard-drawn-H80 (for tubing) tensile strength is 78000 psi (538 MPa). It’s important to remember that most common welding techniques can be used to weld copper nickel in copper nickel pipe. When copper nickel brazing rods are rolled (H04 for flat goods) or hard drawn (H80 for tubing), their elongation at break is 11%, and when they are annealed, it is 40%.

Types of Copper-Nickel Alloys in Welding

  • CuNi 70/30 (70% copper, 30% nickel): Known for excellent resistance to seawater corrosion and erosion, it’s more corrosion-resistant than the 90/10 alloy.
  • CuNi 90/10 (90% copper, 10% nickel): Offers good corrosion resistance and is more cost-effective. This alloy is easier to weld and still performs well in marine environments.

Key Properties

Copper-nickel welding rods, like the alloys they’re used for, exhibit:

  • High resistance to seawater corrosion and biofouling: Essential for marine and offshore applications.
  • Good thermal conductivity: Important in heat exchangers and cooling systems.
  • Resistance to stress corrosion cracking: Beneficial in harsh conditions where structural integrity is critical.

Specification of Cupro Nickel Welding Rods

Welding Process Form Type AWS Spec BS Spec
MMA Flux-coated Cu-30% Ni A5.6 ECuNi In draft
(SMAW) electrodes
65% Ni-Cu A5.11 ENiCu-7 BS EN ISO 14172
E Ni4060
TIG (GTAW) Wire in Cu-30% Ni A5.7 ERCuNi BS EN ISO 24373
MIG (GMAW) straight S Cu 7158
lengths or spools 65% Ni-Cu A5.14 ERNiCu-7 BS EN ISO 18274

S Ni 4060

Cupro Nickel Bars & Rods Types

Copper Nickel Welding Rode International Standard Codes

Grade UNS DIN ISO BSI ASME ASTM MIL SAE EEMUA AWS
CuNi 90/10 C70600 2.0872 CuNi10Fe1Mn CN102 SB 466 B466 MIL-T-16420K J461 144 A5.7 ERCuNi
CuNi 70/30 C71500 2.0882 CuNi30Mn1Fe CN107 SB 466 B466 MIL-T-15005 J461 146 A5.7 ERCuNi

Copper Nickel Welding Rods Chemical Composition

Cu bal.
Fe 0.40 – 0.70
Mn 0.50 – 1.50
Ni 29.00 – 32.00
P 0.020
Pb 0.020
Si 0.25
C 0.040
Ti 0.20 – 0.50
S 0.010
Others 0.50

Cu-Ni Welding Rods Working Specification

specification(mm)dia. x length working current(A) Packing weight
4×355 200 200PCS 1.56Kg
5×355 255 100PCS 1.22Kg
6×355 325 50PCS 0.92Kg
7×355 350 50PCS 1.20Kg
8×355 400 50PCS 1.6Kg
10×355 550 50PCS 2.32Kg